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Strategies and limits in multi-stage single-point incremental forming

Authors: Skjødt, Martin; Silva, M.B.; Martins, P. A. F.; Bay, Niels; id_orcid 0000-0001-9560-6352;

Strategies and limits in multi-stage single-point incremental forming

Abstract

Multi-stage single-point incremental forming (SPIF) is a state-of-the-art manufacturing process that allows small-quantity production of complex sheet metal parts with vertical walls. This paper is focused on the application of multi-stage SPIF with the objective of producing cylindrical cups with vertical walls. The strategy consists of forming a conical cup with a taper angle in the first stage, followed by three subsequent stages that progressively move the conical shape towards the desired cylindrical geometry. The investigation includes material characterization, determination of forming-limit curves and fracture forming-limit curves (FFLCs), numerical simulation, and experimentation, namely the evaluation of strain paths and fracture strains in actual multi-stage parts. Assessment of numerical simulation with experimentation shows good agreement between computed and measured strain and strain paths. The results also reveal that the sequence of multi-stage forming has a large effect on the location of strain points in the principal strain space. Strain paths are linear in the first stage and highly non-linear in the subsequent forming stages. The overall results show that the experimentally determined FFLCs can successfully be employed to establish the forming limits of multi-stage SPIF.

Country
Denmark
Keywords

Multi-stage forming, Forming-limit curve, Single-point incremental forming, Fracture forming-limit curve

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
74
Top 10%
Top 10%
Average
Green
bronze