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Precision optics fabrication using magnetorheological finishing

Authors: Donald Golini; Stephen D. Jacobs; William I. Kordonski; Paul Dumas;

Precision optics fabrication using magnetorheological finishing

Abstract

Optical polishing with magnetic media has evolved extensively over the past decade. Of the approaches conceived during this time, the newest process is called magnetorheological finishing (MRF). In MRF, all of the process parameters are controlled by utilizing the state of hydrodynamic flow of a magnetically stiffened magnetorheological abrasive fluid through a converging gap formed by a lens workpiece surface and a moving wall. The shear flow of “plastic” MR fluid results in the development of high stresses in the interface zone and material removal over a portion of the workpiece surface, referred to as the “polishing spot”. The polishing spot is an abrasive-charged, sub-aperture lap that automatically conforms to the local shape of the lens surface. Deterministic finishing is accomplished by mounting a lens on a rotating spindle and sweeping it through the MR fluid with a computer numerical controlled (CNC) machine. A computer program generates both a dwell time schedule for the MRF machine and an accurate prediction of finished surface shape, using a material removal function and initial surface condition information as input. In this paper, we describe the MRF process, a preliminary theory of material removal, properties of the MR fluid, machine configurations, software for finishing, and finishing experiments on a variety of surface shapes (spherical, flat, aspheres) and materials of interest to optics manufacturing. Advantages and current limitations to the process are also described.

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Powered by OpenAIRE graph
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
25
Top 10%
Top 10%
Average
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