
ABSTRACT Aluminium metal matrix composites (AlMMCs) offer several advantages relative to monolithic aluminium alloys such as high stiffness, strength, wear resistance, low thermal expansion coefficient, etc. However, despite considerable improvements in developing AlMMCs, the lack of reliable joining methods restrict their greater application. Fusion welding of AlMMCs has not proved successful because high temperature nature of the process normally causes unfavorable reactions between the reinforcement and the matrix, leading to the formation of a variety of defects. On the other hand, solid-state welding and diffusion bonding may not be suitable due to the presence of chemically stable surface layer of aluminium oxide, which, being insoluble in aluminium, inhibits metal-to-metal contact during diffusion bonding. Furthermore, diffusion bonding requires a very smooth and clean contact surface, which is difficult to obtain in industrial applications. As an alternative, transient liquid phase (TLP) diffusion...
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