
The subsurface residual stress state of forming tools is an important factor for the lifetime of these tools. This is especially important for tools used in processes like sheet-bulk metal forming, where very high process loads occur in the tools during the forming operation. Grinding as one of the last process steps for manufacturing of these tools significantly affects the subsurface residual stress state. For five-axis grinding, toric tools are advantageous, because constant contact conditions are realized even on complex free form surfaces. Previous work identified the major process and tool parameters for influencing the residual stress state due to grinding with toric grinding pins. This paper investigates the quantitative correlations between the main parametersfeed rate and cutting grain size and the resulting residual stresses in a full factorial experimental design for the lateral grinding strategy. An empirical model is determined from the results of the experiments, which allows to predict these residual stresses for toric pin grinding. Additional grinding force measurements and cutting simulations are conducted to gain additional insight in the generation of residual stresses through grinding with toric pins.
Free-form surface, Machine tools, Residual stress state, Dewey Decimal Classification::600 | Technik::670 | Industrielle und handwerkliche Fertigung, Cutting simulation, Metal forming, grinding, Constant contact, Residual stresses, Quantitative correlation, Empirical model, residual stresses, Sheet-Bulk Metal Forming, Sheet metal, toric tools, Tool parameter, Konferenzschrift, Grinding (machining)
Free-form surface, Machine tools, Residual stress state, Dewey Decimal Classification::600 | Technik::670 | Industrielle und handwerkliche Fertigung, Cutting simulation, Metal forming, grinding, Constant contact, Residual stresses, Quantitative correlation, Empirical model, residual stresses, Sheet-Bulk Metal Forming, Sheet metal, toric tools, Tool parameter, Konferenzschrift, Grinding (machining)
| selected citations These citations are derived from selected sources. This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically). | 8 | |
| popularity This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network. | Top 10% | |
| influence This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically). | Average | |
| impulse This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network. | Top 10% |
