
Abstract When the workpiece is sliced by using wire electrical discharge machining (WEDM), owing to the material removal mechanism of melting and evaporation, numerous overlapping discharge craters and recast layer can be generated on the workpiece surface, leading to the high surface roughness. In this study, a method called WEDCM, which uses wire electrochemical machining (WECM) to remove the recast layer and reduce the WEDM surface roughness, is proposed. An analytical model is developed to identify the appropriate feed rate of the wire electrode during the stage of electrochemical dissolution. The calculation results show that in order to dissolve the recast layer, the wire feed rate should be reduced with the increase of the movement distance. The experiments are carried out on the same machine tool with the same electrolyte (deionized water) to verify the model. The experimental results show that the recast layer on the WEDM surface can be dissolved and the surface roughness can be reduced with WEDCM. Two factors which have great influence on the final surface roughness are also discussed.
| selected citations These citations are derived from selected sources. This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically). | 46 | |
| popularity This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network. | Top 10% | |
| influence This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically). | Top 10% | |
| impulse This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network. | Top 10% |
