Powered by OpenAIRE graph
Found an issue? Give us feedback
image/svg+xml art designer at PLoS, modified by Wikipedia users Nina, Beao, JakobVoss, and AnonMoos Open Access logo, converted into svg, designed by PLoS. This version with transparent background. http://commons.wikimedia.org/wiki/File:Open_Access_logo_PLoS_white.svg art designer at PLoS, modified by Wikipedia users Nina, Beao, JakobVoss, and AnonMoos http://www.plos.org/ White Rose Research ...arrow_drop_down
image/svg+xml art designer at PLoS, modified by Wikipedia users Nina, Beao, JakobVoss, and AnonMoos Open Access logo, converted into svg, designed by PLoS. This version with transparent background. http://commons.wikimedia.org/wiki/File:Open_Access_logo_PLoS_white.svg art designer at PLoS, modified by Wikipedia users Nina, Beao, JakobVoss, and AnonMoos http://www.plos.org/
image/svg+xml Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao Closed Access logo, derived from PLoS Open Access logo. This version with transparent background. http://commons.wikimedia.org/wiki/File:Closed_Access_logo_transparent.svg Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao
Journal of Manufacturing Processes
Article . 2026 . Peer-reviewed
License: Elsevier TDM
Data sources: Crossref
image/svg+xml Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao Closed Access logo, derived from PLoS Open Access logo. This version with transparent background. http://commons.wikimedia.org/wiki/File:Closed_Access_logo_transparent.svg Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao
versions View all 3 versions
addClaim

Heated printhead binder jetting of 316 L stainless steel using a low-saturation aqueous PVA binder

Authors: Emzain, Z.F.; Aydin, A.; Smith, P.J.; Mumtaz, K.;

Heated printhead binder jetting of 316 L stainless steel using a low-saturation aqueous PVA binder

Abstract

Binder jetting is an additive manufacturing process in which a liquid binder is selectively deposited onto a powder bed, layer by layer, to form a green part for subsequent sintering. While it offers design flexibility and scalability, most commercial systems employ resin-based binders that release volatile organic compounds and leave carbon residues. In this study, a customised binder jetting system was developed to process 316 L stainless steel using, for the first time, a heated printhead optimised for a non-resin aqueous binder consisting of 1 wt% polyvinyl alcohol (PVA) in deionised water, applied solely through the printhead without pre-blending into the powder. Printhead heating enhanced droplet jettability and wettability, enabling low binder saturation (20%) while achieving green part compressive strength of 2.72 MPa, sufficient for safe handling, and minimal shrinkage (<= 15.08%). The combined effects of layer thickness and sintering temperature were investigated, with optimal results obtained at 80 mu m layer thickness and 1450 degrees C vacuum sintering. Under these conditions, parts achieved relative densities of 98.66 +/- 0.20% (Archimedes) and 99.07 +/- 0.12% (cross-section), 156.3 HV hardness, and 517.46 MPa tensile strength without hot isostatic pressing. These results demonstrate competitive performance with reduced environmental impact, highlighting the potential of aqueous binder jetting with a heated printhead for more sustainable metal additive manufacturing.

Countries
United Kingdom, Turkey
Keywords

PVA-based binder, Binder jetting, Additive manufacturing, Preheating printhead, 316 L stainless steel

  • BIP!
    Impact byBIP!
    selected citations
    These citations are derived from selected sources.
    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    0
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Average
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Average
Powered by OpenAIRE graph
Found an issue? Give us feedback
selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
Green