
Abstract An electromagnetically assisted clinching process is proposed to join a combination of similar and dissimilar materials using a high-speed punch. As the name suggests, an electromagnetic discharge energy is used to accelerate the punch to sufficiently high speeds. Joining similar and dissimilar combinations of carbon fiber reinforced plastic (CFRP) and aluminum sheets is conducted as the case studies to investigate the performance of the technique. The mechanical behaviour and failure modes of the joints are studied using single-lap shear tests. Superior undercut, neck thickness, and resultantly superior joint strength is obtained compared to the conventional clinching techniques, thanks to the combined effect of thermal softening and strain rate dependent hardening in the joining zone. Such an improvement in the joint strength could be achieved in all strain rate sensitive materials. The influence of the processing and tooling parameters particularly the discharge energy, and toolset geometry are investigated on the joint strength and failure modes. It is suggested to use an optimum range of the discharge energy with respect to the thickness, ductility, yield strength and other mechanical properties of the joining partners especially punch-sided one.
| selected citations These citations are derived from selected sources. This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically). | 33 | |
| popularity This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network. | Top 10% | |
| influence This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically). | Top 10% | |
| impulse This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network. | Top 10% |
