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Advanced Science
Article . 2023 . Peer-reviewed
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Advanced Science
Article . 2023
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In Situ Filler Addition for Homogeneous Dispersion of Carbon Nanotubes in Multi Jet Fusion–Printed Elastomer Composites

Authors: Jiayao Chen; Ran An; Wei Shian Tey; Qingyun Zeng; Lihua Zhao; Kun Zhou;

In Situ Filler Addition for Homogeneous Dispersion of Carbon Nanotubes in Multi Jet Fusion–Printed Elastomer Composites

Abstract

AbstractThe dispersibility of fillers determines their effect on the mechanical properties and anisotropy of the 3D‐printed polymeric composites. Nanoscale fillers have the tendency to aggregate, resulting in the deterioration of part performance. An in situ filler addition method using the newly developed dual‐functional toughness agents (TAs) is proposed in this work for the homogeneous dispersion of carbon nanotubes (CNTs) in elastomer composites printed via multi jet fusion. The CNTs added in the TAs serve as an infrared absorbing colorant for selective powder fusion, as well as the strengthening and toughening fillers. The printability of the TA is theoretically deduced based on the measured physical properties, which are subsequently verified experimentally. The printing parameters and agent formulation are optimized to maximize the mechanical performance of the printed parts. The printed elastomer parts show significant improvement in strength and toughness for all printing orientations and alleviation of the mechanical anisotropy originating from the layer‐wise fabrication manner. This in situ filler addition method using tailorable TAs is applicable for fabricating parts with site‐specific mechanical properties and is promising in assisting the scalable manufacturing of 3D‐printed elastomers.

Country
Singapore
Keywords

Science, Q, in situ filler addition, 3D printing, 530, 620, Dual-Functional Toughness Agents, 3D Printing, dual‐functional toughness agents, Engineering::Mechanical engineering, Research Articles, site‐specific mechanical properties

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    selected citations
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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    15
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
15
Top 10%
Average
Top 10%
Green
gold