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Advanced Materials Technologies
Article . 2019 . Peer-reviewed
License: Wiley Online Library User Agreement
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Sacrificial Polymer Substrates in Photopolymerization‐Based Micro 3D Printing for Fabrication and Release of Complex Micro Components

Authors: Lukas Vaut; Guanghong Zeng; Guido Tosello; Anja Boisen;

Sacrificial Polymer Substrates in Photopolymerization‐Based Micro 3D Printing for Fabrication and Release of Complex Micro Components

Abstract

Abstract3D printing technology is widely employed in various scientific disciplines as well as industrial applications such as hearing aid manufacturing. While technological advances and increasing resolution are making 3D printing accessible for microfabrication purposes, one question remains: how can small and delicate components like microgears, lattices, or micromedical devices be released from the build surface of the 3D printer without manual intervention? Herein, a method for 3D printing on top of water‐soluble sacrificial substrates made from polyvinyl alcohol (PVA) is presented. Prefabricated sacrificial PVA substrates can be mounted onto a customized holder and serve as a build surface during the 3D printing operation. The substrates do not only facilitate a mild release of 3D printed objects after dissolution of the sacrificial material, they also potentially allow for a convenient manipulation and further array‐based processing of predetermined patterns of printed structures subsequent to the 3D printing procedure. This, in turn, may enable a full integration into automated production lines. The fabrication of PVA substrates is thoroughly characterized and the 3D printing of various exemplary structures on sacrificial substrates is demonstrated. Finally, the release of 3D printed objects from PVA substrates is shown.

Country
Denmark
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    selected citations
    These citations are derived from selected sources.
    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    7
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Average
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
7
Average
Average
Top 10%
Green
bronze