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Advanced Industrial and Engineering Polymer Research
Article . 2025 . Peer-reviewed
License: CC BY
Data sources: Crossref
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High-pressure hydrogen effects on thermoplastics: A comprehensive review of permeation, decompression failure, and mechanical properties

Authors: Jiacheng Zhao; Guozhen Ding; Peng Feng; Chao Wu;

High-pressure hydrogen effects on thermoplastics: A comprehensive review of permeation, decompression failure, and mechanical properties

Abstract

Hydrogen energy is widely regarded as a clean and sustainable alternative to fossil fuel. Among various hydrogen storage options, high-pressure gas cylinders, especially Type IV composite cylinders, are increasingly used due to their light weight and high storage efficiency. Since the thermoplastic liner plays a significant role as a permeation barrier of the total cylinder, the current research findings and gaps related to its properties under high-pressure hydrogen environments are reviewed. Firstly, the potential thermoplastics and processing techniques of the liner are presented. Then, the review focuses on three key properties of thermoplastic liners including permeability, decompression failure and mechanical properties under high-pressure hydrogen environments. The mechanism and key influencing factors of these properties are systematically discussed, followed by the proposal of targeted and valuable improvement strategies. Moreover, testing and standards, quantification and physical models of these three properties are also outlined to provide guidance and reference for future research and applications. In the end, the research gaps and future perspectives related to the thermoplastic liner are identified. This review provides a valuable reference for the performance optimization and engineering application of the thermoplastic liners of Type IV cylinders.

Keywords

High pressure, TP1080-1185, Type IV cylinder, Thermoplastics, Polymers and polymer manufacture, Liner, TA1-2040, Engineering (General). Civil engineering (General), Permeability, Hydrogen

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    influence
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
2
Top 10%
Average
Average
gold