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Mixed integer linear programming models to measure the economic impact of Zero-Buffers in Heijunka Flow Shop Scheduling

Authors: Bautista Valhondo, Joaquín; Alfaro Pozo, Rocío;

Mixed integer linear programming models to measure the economic impact of Zero-Buffers in Heijunka Flow Shop Scheduling

Abstract

A classic production line for mixed models with a fixed cycle time is transformed into a flowshop by removing the time restrictions at the workstations. In the new production line, the Heijunka concept of Just in Time manufacturing is applied, imposing on the sequences of products that they preserve the production mix through linear constraints. In this work, we propose a MILP model for the new problem which is solved with the IBM-CPLEX solver using the set of 23 Nissan-9Eng.I instances. It is concluded that the economic impact due to production losses is very significant when the buffers between the stations of the engine production line are suppressed (1224 €/day), while the economic impact generated by Heijunka is negligible (9.83 €/day) compared to the economic and management advantages it offers.

Keywords

Flowshop scheduling problem, Heijunka, 330, IBM-CPLEX, Mixed integer linear programming, Just in Time, Mixed model sequencing problems, Àrees temàtiques de la UPC::Economia i organització d'empreses, Production assembly lines, 650

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
views
OpenAIRE UsageCountsViews provided by UsageCounts
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