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Journal of Materials Research and Technology
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Understanding Zn-assisted liquid metal embrittlement in resistance spot welding of Zn-coated TRIP steel sheets: Effects of Si and Al on Fe–Zn reactions

Authors: Seok-Hyun Hong; Sunghak Lee; Sung-Joon Kim;

Understanding Zn-assisted liquid metal embrittlement in resistance spot welding of Zn-coated TRIP steel sheets: Effects of Si and Al on Fe–Zn reactions

Abstract

High-strength transformation-induced plasticity (TRIP) steels have been widely used in the automotive industry owing to their excellent mechanical properties and superior weldability. However, during hot forming or resistance spot welding of Zn-coated TRIP steels, the liquid Zn can penetrate to the substrate along grain boundaries, leading to the occurrence of liquid metal embrittlement (LME). In this study, effects of key alloying elements, Si and Al, on LME susceptibility of Zn-coated TRIP steels were investigated. The reference (Ref) steel, containing 1.4 wt% Si, exhibited delayed Fe–Zn alloying reactions, which suppressed the formation of interfacial α-Fe(Zn) phases. This allowed the liquid Zn to persist at the coating/substrate interface, thereby promoting Zn penetration into the substrate and LME crack initiation. In contrast, the 0.7Al steel, in which a portion of Si was replaced by 0.7 wt% Al, exhibited continuous formation of α-Fe(Zn) at the interface, effectively preventing Zn penetration and significantly mitigating LME susceptibility. Resistance spot welding and high-temperature tensile testing at 800 °C revealed that the Ref steel exhibited a greater number and length of LME cracks than the 0.7Al steel since the presence of Γ-Fe3Zn10 phases within the cracks of the Ref steel indicated infiltration of liquid Zn. In the 0.7Al steel, the formation of a continuous α-Fe(Zn) interfacial layer acted as an effective barrier to Zn diffusion and crack propagation. These results demonstrate that Si promotes LME by suppressing Fe–Zn reactions, whereas Al alleviates LME through interfacial α-Fe(Zn) formation. The findings provide the importance of optimizing the Si/Al ratio to enhance microstructural stability and weld integrity in Zn-coated TRIP steels.

Keywords

Liquid metal embrittlement (LME), Mining engineering. Metallurgy, TN1-997, Fe–Zn reaction, Transformation-induced plasticity (TRIP) steel, Zn coating, Resistance spot welding (RSW)

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
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