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Journal of Materials Research and Technology
Article . 2025 . Peer-reviewed
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In-situ joining of SiCf/SiC composites to single-crystal CMSX-6 superalloy via active unidirectional casting technology

Authors: Yingxin Wang; Fu Wang; Qiang Yang; Dichen Li; Yunsong Zhao; Jiantao Wu;

In-situ joining of SiCf/SiC composites to single-crystal CMSX-6 superalloy via active unidirectional casting technology

Abstract

To address the manufacturability challenges of silicon carbide fiber-reinforced silicon carbide (SiCf/SiC) composites and to enhance their industrial applications, this study developed an active unidirectional casting technology to in-situ join SiCf/SiC composites with Ni-based single crystal (SC) CMSX-6 superalloy. The macro- and microstructure, as well as the high-temperature tearing performance of the joint, were investigated. The results demonstrated the successful fabrication of defect-free SiCf/SiC/SC CMSX-6 joints. The in-situ generated CMSX-6 portion displayed a SC structure, with a maximum crystallographic misorientation of approximately 8.34° from the favored [001] orientation of Ni-based SC superalloys. A reaction interlayer composed of a nickel matrix, along with TiC, Cr3C2, and Ni31Si12 phases, formed between the SiCf/SiC and superalloy, exhibiting a crystallographic orientation close to [101]. The maximum shear strength of the joining interface at 800 °C achieved approximately 25 MPa, which exceeds the interlaminar bonding strength of the SiCf/SiC composite. This desirable performance is ascribed to the combined effects of the pinning mechanism, which arises from the infiltration of molten CMSX-6 into SiCf/SiC composite, and the reduction of residual thermal stress afforded by the graded interface formed during joining.

Keywords

In-situ joining, SiCf/SiC composite, Mining engineering. Metallurgy, Ni-based single-crystal superalloy, Active unidirectional casting, TN1-997, Microstructure, High-temperature shear property

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
gold