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Materials Research Letters
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Micro-mechanical behavior of a single grain with atomic-level variations in composition via additive manufacturing

Authors: Xin Wang; Jacob Norman; Baolong Zheng; Benjamin MacDonald; Enrique J. Lavernia; Julie M. Schoenung;

Micro-mechanical behavior of a single grain with atomic-level variations in composition via additive manufacturing

Abstract

Additive manufacturing offers precise control over part geometry and material composition, making it ideal for creating functionally integrated materials (FIMs). A Ni-Al FIM was fabricated using directed energy deposition (DED) to investigate how local composition variations affect microstructure, precipitation, and mechanical behavior. Advanced microscopy characterization revealed a novel grain structure with distinct compositional regions and a composition transition interface. These distinct regions within a single grain led to abrupt changes in the deformation response, as demonstrated through in-situ micropillar compression. These findings underscore the potential of additive manufacturing to engineer material behavior at the microscale, advancing materials design and manufacturing. Towards additive manufacturing of functionally integrated materials, this study explores a novel approach to engineering the microstructure and mechanical behavior via spatial control of alloy composition within a single grain.

Keywords

Additive manufacturing, Ni-based alloys, mechanical behavior, TA401-492, functionally integrated materials, Materials of engineering and construction. Mechanics of materials, composition transition interface

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
Green
gold