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IEEE Access
Article . 2022 . Peer-reviewed
License: CC BY
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IEEE Access
Article . 2022
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A Digital Twin-Based Automatic Programming Method for Adaptive Control of Manufacturing Cells

Authors: Chao Zhang; Guanghui Zhou; Yanzhen Jing; Rui Wang; Fengtian Chang;

A Digital Twin-Based Automatic Programming Method for Adaptive Control of Manufacturing Cells

Abstract

The booming personalized and customized demands of customers in Industry 4.0 pose a great challenge for manufacturing enterprises in terms of flexibility and responsiveness. Nowadays, many effective dynamic scheduling approaches have been proposed for manufacturing systems to quickly respond to changes in customer demands, where, however, the implementation of an automatic programming method with high control accuracy and low control delay is still challenging. The above unaddressed issue brings about a lot of labor-intensive and time-consuming manual offline programming work when adjusting the scheduling scheme to meet dynamic customer demands, resulting in limited flexibility and responsiveness in current manufacturing systems. To bridge this gap, a bi-level adaptive control architecture enabled by an automatic programming method is proposed and embedded into a digital twin manufacturing cell (DTMC). The bi-level architecture aims to automatically map an input task scheduling scheme with a batch of jobs into a group of control programs through a behavior model network and a set of event models embedded in DTMC. It also provides an adaptive program modification mechanism to quickly adapt to the dynamic adjustment of the scheduling scheme caused by the changing of customer demands or production conditions, thus equipping DTMC with strong flexibility and responsiveness. Based on the bi-level architecture, a DTMC prototype system is developed, where its application and evaluation examples demonstrate the feasibility and effectiveness of the proposed method.

Keywords

automatic programming, behavior model, event model, Electrical engineering. Electronics. Nuclear engineering, industry 4.0, adaptive control, Digital twin, TK1-9971

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
12
Top 10%
Average
Top 10%
gold