
FleFlex2Energy is a 48-month project with the ambitious goal to manufacture reliable Integrated Photovoltaics (IPVs) with differentiated product design, through the development of the first-of-each-kind Automated Roll-to-Roll (R2R) Manufacturing Line for Organic PVs. The F2E Manufacturing Line consists of the R2R Printing & Automated Assembly Machines, enhanced with robust metrologies for inline quality & process control under Artificial Intelligence (AI) analysis, implementing industry 4.0 concept. F2E IPVs will comply with all the standards, codes and product requirements of use in Buildings, Agriculture and Automotive sectors. The novel idea of Flex2Energy will be realized by 5 objectives: • Develop and upgrade manufacturing tools for design and aesthetics of OPV products, inline process quality control techniques and easily adaptable equipment design for printed PV technologies • Integrate tools, QC, equipment to Machines to build & demonstrate automated PL manufacturing of IPVs • Manufacturing high efficiency, durable printed IPV products at competitive cost • Demonstrate and Validate IPVs in energy efficient buildings, automotive and agriculture industries with minimum environmental and landscape impact • Deploy Market Strategy and Bridge the gap between PV and Building sectors F2E will implement innovative IPV products in three dedicated business cases to promote their early adoption and boost the new market demands. BIPV products will be installed on a public and a heavy industry building façade as energy efficient windows, while Agri-PVs will be installed on the roof of a Med GH working as a shade curtain system for growth of tomatoes and as energy generator making the GH energy autonomous. Finally, VIPVs will be installed on the roof of a commercial EV to increase mileage and also on the roof of a solar Carport to provide energy to electric vehicles. The IPV products will be evaluated in terms of performance, durability, social and industrial acceptance.
The continuous growth of laser-based manufacturing processes has allowed the introduction of many new applications in different industries during last years. This advance has brought many advantages in terms of parts complexity, required resources (human and material) or environmental impact. On the other side, parts manufacturing through laser based processes require specific designs/adjustments for each one of the applications (this delays considerably the time-to-market of new products). This means that a more holistic approach will be desirable in the following years in order to meet rapidly-changing market requirements. In addition to this fact, productivity will always be a great concern for European companies. The aspects that restrict process productivity are linked to non-productive intervals, such as scrap generation, defective parts manufacturing or pores/cracks appearance that make parts useless. In this environment, the use of easily controllable manufacturing processes is mandatory in order to increase process productivity and reduce the time-to-market while keeping or increasing final quality of manufactured products. Laser processes have the main advantage of being controllable processes, additionally to being fast and accurate processes, allowing precise actuation over the equipment parameters that directly can be translated in a change of the physical parameters, those that affect to the final quality of manufactured parts. Both laser welding and cladding rely on the same physical process of material melting. Therefore, all of them have common problems. In order to overcome undesirable situations, new strategies need to be developed which will be based on two different main branches, all of them under zero defects manufacturing philosophy: 1) Monitoring, and 2) NDT solutions. The objective of COMBILASER is the combination of these two worlds through a self-learning system.
The project FORESi aims at FOstering a Recycled European Silicon supply. through the first worldwide industrial demonstration of a cradle-to-cradle Silicon value chain. To contribute to a sustainable energy sovereignty for Europe, FORESi will demonstrate a circular recycling process from end-of-life PV panels towards new photovoltaics and EV batteries applications. The project will demonstrate the technical, economic and environmental viability of the entire recycling process, and deliver the design of an optimised recycling turnkey factory of end-of-life PV panels, paving the way for a European industrial mass production of recycled Silicon. FORESi will also develop an online integrated platform for recovery of PV panels, and deliver a PV Testing Methodology to Reuse and Repair EoL PV modules.
Data is becoming the core engine of businesses. Data allows extracting, exchanging and sharing value out of the myriad of production and service chains that are no longer under a centralised distribution. As a result, an IT and OT convergence based on the integration of multiple ICT systems will transform market dynamics that present specific security challenges in a context of ever-accelerating change in terms of the threat landscape, attack surface, ecosystems, solutions and regulation. IDUNN’s main objective will focus on adding this trust ingredient to any business by making its ICT systems resilience to cyber-attacks. To achieve that, IDUNN will create a security shield in the form of tools, methodologies, microservices and initial standards compatible with any ICT supply chain. IDUNN will demonstrate a secure Continuity Plan for ICT based organisations by creating and validating a unique Cognitive Detection System for Cybersecure Operational Technologies. Faced with a possible incident, IDUNN will know how to act quickly to alleviate it, and in turn generate a cognitive learning process, which reduces human intervention and provides forecasting capabilities. In this respect, IDUNN will be capable of learning to protect themselves from new threats since they are constantly updated. IDUNN project will develop a complete integrated solution, modular and adaptative to different scenarios. Only when ICT systems behave securely, digital trust will be achieved. The deployment of IDUNN will (i) increase trust in ICT for both IT and OT, (ii) decrease person effort to ensure cybersecurity operations, (iii) increase response and lower recovery time, and above all, (iv) will have a crucial impact in the productivity of any businesses that make use of these secured ICT chains by ensuring that all technologies, services, and tools are defined to guarantee the continuation of the business, providing reasonable effective security and trust for the daily operations.