
On 16 March 2023 the EC published the Critical Raw Materials Act (CRMA) setting “benchmarks along the strategic raw materials value chain and for the diversification of EU supplies”. By targeting the domestic processing and refining of lithium – arguably “the most strategic CRM”– LITHOS directly contributes to the 1st and 2nd CRMA benchmarks (10% domestic extraction; 40% domestic processing). LITHOS processes and refines the ores from three “Strategic Projects” in terms of domestic battery-grade LiOH·H2O production: two spodumene-bearing pegmatite cases (Keliber’s deposits in the Kaustinen region, Finland; Savannah’s Barroso Lithium Project, Portugal) and one Rare-Metal Granite (RMG) case (Imerys’ Beauvoir mine in France). LITHOS expands and tailors the existing Keliber & M:O flowsheet, which was developed for regular-grade spodumene ores, so that (1) the cut-off grade for spodumene ores is reduced, resulting in larger Li reserves, while (2) allowing the commercialisation of lower-grade pegmatite and RMG deposits. LITHOS triggers innovations along the value chain – mineral processing, concentrate pre-treatment & hydrometallurgical refining – making it possible to deal with different levels and types of impurities in non-spodumene Li minerals (lepidolite & petalite). LITHOS gives specific attention to closed-loop water systems in the mineral processing (KPI: 90% less water consumption). The overall CO2 emissions of the LITHOS flowsheet will be 50% lower than today’s benchmark (production of spodumene concentrate in Australia & refining in China). This work is enriched by bespoke thermodynamic modelling and digital twins. Supported by FMG & Euromines, LITHOS intends to replicate the LITHOS “responsible mining and refining” concept to the other 24 identified Li-hard-rock deposits in Europe. LITHOS’s meta-objective is to unleash Europe’s full Li-hard-rock ore potential (total: 8.8 Mt Li2O) so as to become self-sufficient by 2030–35 in terms of made-in-Europe LiOH·H2O.
With an estimated volume of 600 Mtonne/yr and a historic stockpile of 28,000 Mtonne, sulphidic mining waste from the production of Cu, Pb, Zn and Ni, represents the largest volume of extractive waste in Europe. When poorly managed, these “tailings” may cause major environmental problems such as acid mine drainage. In 2016 EIP Raw Materials launched a “call to arms” to transform the “extractive-waste problem” into a “resource-recovery opportunity”, as “tailings” still contain valuable & critical metals. Using a “4 PILOTS – 2 case-studies” concept NEMO develops, demonstrates and exploits, therefore, new ways to valorise sulphidic tailings. The 2 cases are the Sotkamo Ni-Cu-Zn-REE/Sc mine in Finland and the Las Cruces Cu-mine in Spain; the 4 PILOTS are located at key points in the near-zero-waste flowsheet, encompassing the recovery of valuable & critical metals, the safe concentration of hazardous elements, the removal of sulphur as sulphate salts, while using the residual mineral fraction in cement, concrete and construction products. NEMO has established an interdisciplinary consortium, including 8 industrial partners (2 mining, 4 engineering, 1 machine manufacturing & 1 construction material company), 4 research institutes, 2 universities and 1 civil society group. NEMO’s near-zero-waste technology will provide the EU with both direct and long-term, indirect advantages. The former range from new resources (e.g. base metals: Cu, Zn, Ni, Pb; critical metals: Sc, Nd, Y, Sb; SCM and aggregates etc.), CO2 savings from metal recovery and the replacement of Ordinary Portland Cement), new job creation (> 150 FTEs), new revenues (> 200 M€/yr) while the latter represent the multiplication of the former benefits (cf. 28,000 Mtonne of these tailings), while eradicating acid-mine drainage and other environmental issues, and ensuring an enhanced dialogue (framework) between industry and civil society, to obtain and maintain the License to Operate mines in EU.