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Procter & Gamble (United States)

Procter & Gamble (United States)

16 Projects, page 1 of 4
  • Funder: UK Research and Innovation Project Code: EP/T000414/1
    Funder Contribution: 6,560,540 GBP

    PREMIERE will integrate challenges identified by the EPSRC Prosperity Outcomes and the Industrial Strategy Challenge Fund (ISCF) in healthcare (Healthy Nation), energy (Resilient Nation), manufacturing and digital technologies (Resilient Nation, Productive Nation) as areas to drive economic growth. The programme will bring together a multi-disciplinary team of researchers to create unprecedented impact in these sectors through the creation of a next-generation predictive framework for complex multiphase systems. Importantly, the framework methodology will span purely physics-driven, CFD-mediated solutions at one extreme, and data-centric solutions at the other where the complexity of the phenomena masks the underlying physics. The framework will advance the current state-of-the-art in uncertainty quantification, adjoint sensitivity, data-assimilation, ensemble methods, CFD, and design of experiments to 'blend' the two extremes in order to create ultra-fast multi-fidelity, predictive models, supported by cutting-edge experimental investigations. This transformative technology will be sufficiently generic so as to address a wide spectrum of challenges across the ISCF areas, and will empower the user with optimal compromises between off-line (modelling) and on-line (simulation) efforts so as to meet an a priori 'error bar' on the model outputs. The investigators' synergy, and their long-standing industrial collaborations, will ensure that PREMIERE will result in a paradigm-shift in multiphase flow research worldwide. We will demonstrate our capabilities using exemplar challenges, of central importance to their respective sectors in close collaboration with our industrial and healthcare partners. Our PREMIERE framework will provide novel and more efficient manufacturing processes, reliable design tools for the oil-and-gas industry, which remove conservatism in design, improve safety management, and reduce emissions and carbon footprint. This framework will also provide enabling technology for the design, operation, and optimisation of the next-generation nuclear reactors, and associated reprocessing, as well as patient-specific therapies for diseases such as acute compartment syndrome.

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  • Funder: UK Research and Innovation Project Code: EP/M022447/1
    Funder Contribution: 1,379,310 GBP

    Particles of differing size or density often segregate in industrial flows such as chutes, silos, conveyor belts and rotating drums. This is the single biggest cause of material non-uniformity, which poses significant problems in handling and processing the grains, leading to plant downtime and product wastage. The most common form of segregation occurs in surface avalanches, which develop whenever a static granular material is tipped above its angle of repose. For example, pouring one's muesli into a bowl at breakfast! These avalanches are very efficient at sorting particles by size, with the large ones rising to the surface and the small ones percolating down to the base. The density of the grains may enhance or counteract this effect. When these flows come to rest a rich variety of particle size and density distributions develop in the deposit, sometimes with large regions of just one particle type. This naturally presents a major problem in processes that are supposed to be well-mixed. Understanding the segregation process and being able to model it effectively is the first step in being able to develop strategies to mitigate its effects. This proposal aims to use a powerful combination of small scale experiments, theory, continuum simulation and discrete element simulations (where the interactions of every single particle are modeled) to determine the functional dependence of the segregation rates on particle properties, as well as the applied shear-rate and pressure. The resulting mathematical model will then be applied to more complex flows, where there is mass transport between the the surface avalanche and the static, or slowly moving, grains beneath. This presents the project with its biggest challenge, because the rheology of granular materials is still very poorly understood, compared to fluids, which makes simulating the flow in a silo problematical. Over the past decade there has however been significant progress in the development of the so called mu(I)-rheology, which works over a large range of parameter space. Our aim is to regularize the model, by including additional physics, so that it can be applied in all regions of the flow and hence solve for the bulk velocity field. This will then allow the evolving particle-size and density distribution to be computed, so that we can understand in detail how pockets of just one particle type form. With our industrial partners we develop mitigation strategies, that use our knowledge of segregation to design clever chutes and silos that greatly reduce its effects.

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  • Funder: UK Research and Innovation Project Code: EP/S023070/1
    Funder Contribution: 5,505,860 GBP

    Formulation engineering is concerned with the manufacture and use of microstructured materials, whose usefulness depends on their microstructure. For example, the taste, texture and shine of chocolate depends on the cocoa butter being in the right crystal form - when chocolate is heated and cooled its microstructure changes to the unsightly and less edible 'bloomed' form. Formulated products are widespread, and include foods, pharmaceuticals, paints, catalysts, structured ceramics, thin films, cosmetics, detergents and agrochemicals, with a total value of £180 bn per year. In all of these, material formulation and microstructure control the physical and chemical properties that are essential to the product function. The research issues that affect different industry sectors are common: the need is to understand the processing that results in optimal nano- to micro structure and thus product effect. Products are mostly complex soft materials; structured solids, soft solids or structured liquids, with highly process-dependent properties. The CDT fits into Priority Theme 2 of the EPSRC call: Design and Manufacture of Complex Soft Material Products. The vision for the CDT is to be a world-leading provider of research and training addressing the manufacture of formulated products. The UK is internationally-leading in formulation, with many research and manufacturing sites of national and multinational companies, but the subject is interdisciplinary and thus is not taught in many first degree courses. A CDT is thus needed to support this industry sector and to develop future leaders in formation engineering. The existing CDT in Formulation Engineering has received to date > £6.5 million in industry cash, has graduated >75 students and has 46 currently registered. The CDT has led the field; the new National Formulation Centre at CPI was created in 2016, and we work closely with them. The strategy of the new Centre has been co-created with industry: the CDT will develop interdisciplinary research projects in the sustainable manufacture of the next generation of formulated products, with focus in two areas (i) Manufacturing and Manufacturability of New Materials for New Markets 'M4', generating understanding to create sustainable routes to formulated products, and (ii) 'Towards 4.0rmulation': using modern data handling and manufacturing methods ('Industry 4.0') in formulation. We have more than 25 letters from companies offering studentships and >£9 million of support. The research of the Centre will be carried out in collaboration with a range of industry partners: our strategy is to work with companies that are are world-leading in a number of areas; foods (PepsiCo, Mondelez, Unilever), HPC (P+G, Unilever), fine chemicals (Johnson Matthey, Innospec), pharma (AstraZeneca, Bristol Myers Squibb) and aerospace (Rolls-Royce). This structure maximises the synergy possible through working with non-competing groups. We will carry out at least 50 collaborative projects with industry, most of which will be EngD projects in which students are embedded within industrial companies, and return to the University for training courses. This gives excellent training to the students in industrial research; in addition to carrying out a research project of industrial value, students gain experience of industry, present their work at internal and external meetings and receive training in responsible research methods and in the interdisciplinary science and engineering that underpin this critical industry sector.

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  • Funder: UK Research and Innovation Project Code: NC/S001050/1
    Funder Contribution: 393,782 GBP

    Age-related changes to the structure of the skin such as thinning, wrinkling and loss in flexibility are the result of changes in the regulation and composition of the dermal extra-cellular matrix (ECM). With age processes that degrade the ECM tend to dominate over regenerative processes. The consequences are the visible changes we all know together with increased incidence of conditions such as psoriasis, fibrosis, melanoma and impaired wound healing. Advanced anti-ageing skin-care products that target the causal mechanisms underlying these changes are a multi-billion pound industry which is forecast to increase over the coming decades. However much remains unknown about these mechanisms, and an in depth understanding of the processes involved in the maintenance of the ECM will provide better quality products and - perhaps more importantly - further our understanding of the skin ageing process itself. The use of animals in skincare product development is widespread but is not necessarily very informative due to fundamental differences in biology with humans. Animal testing in cosmetics sold in the UK was first banned for tests carried out in the UK in 1998, EU in 2009 and extended to all countries in 2013. However, many animals, laboratory mice in particular, are routinely used in the basic research leading to identification of novel products for skin healthcare. Here, we aim to use a systems biology approach integrating in-silico discovery and in-vitro validation to offer a powerful alternative to animal experimentation. We will use this approach to generate computer models of age-related changes in the maintenance of ECM in the human dermis and use them to identify intervention strategies to counter undesirable changes. Our computational models will be informed with data generated from human dermal cells, thereby avoiding focus on processes that may only be relevant in animal models. Once established the computer models will be used to explore treatment strategies and in more complex combinations that can be carried out solely in laboratory experiments. Those treatments that look promising will be tested in our in-vitro system which we have developed to behave very much like human skin. Our in-vitro dermal model allow us close control over which cells are grown within the tissue and how we can study them. We will use our system to help streamline product development for industry. An additional outcome will be a central computational resource where our data and models will be kept together and a software interface to allow others to interact with the models.

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  • Funder: UK Research and Innovation Project Code: EP/V034154/1
    Funder Contribution: 1,151,140 GBP

    Liquid infused surfaces (LIS) are a novel class of surfaces inspired by nature (pitcher plants) that repel any kind of liquid. LIS are constructed by impregnating rough, porous or textured surfaces with wetting lubricants, thereby conferring them advantageous surface properties including self-cleaning, anti-fouling, and enhanced heat transfer. These functional surfaces have the potential to solve a wide range of societal, environmental and industrial challenges. Examples range from household food waste, where more than 20% is due to packaging and residues; to mitigating heat exchanger fouling, estimated to be responsible for 2.5% of worldwide CO2 emissions. Despite their significant potential, however, to date LIS coatings are not yet viable in practice for the vast majority of applications due to their lack of robustness and durability. At a fundamental level, the presence of the lubricant gives rise to a novel but poorly understood class of wetting phenomena due to the rich interplay between the thin lubricant film dynamics and the macroscopic drop dynamics, such as an effective long-range interaction between droplets and delayed coalescence. It also leads to numerous open challenges unique to LIS, such as performance degradation due to lubricant depletion. Integral to this EPSRC Fellowship project is an innovative numerical approach based on the Lattice Boltzmann method (LBM) to solve the equations of motion for the fluids. A key advantage of LBM is that key coarse-grained molecular information can be incorporated into the description of interfacial phenomena, while remaining computationally tractable to study the macroscopic flow dynamics relevant for LIS. LBM is also highly flexible to account for changes in the interface shape and topology, complex surface geometry, and it is well-suited for high performance computing. The developed simulation framework will be the first that can fully address the complexity of wetting dynamics on LIS, and the code will be made available open source through OpenLB. Harnessing the LBM simulations and supported by experimental data from four project partners, I will provide the much-needed step change in our understanding of LIS. The expected outcomes include: (i) design criteria that minimise lubricant depletion, considered the main weakness of LIS; (ii) new insights into droplet and lubricant meniscus dynamics on LIS across a wide range of lubricant availability and wettability conditions; and (iii) quantitative models for droplet interactions on LIS mediated by the lubricant. These key challenges are shared by the majority, if not all, of LIS applications. Addressing them is the only way forward to better engineer the design of LIS. Finally, the computational tools and fundamental insights developed in the project will be exploited to explore two potentially disruptive technologies based on LIS, which are highly relevant for the energy-water-environment nexus in sustainable development. First, I will investigate application in carbon capture, exploiting how liquids can be immobilised in LIS with a large surface to volume ratio, in collaboration with ExxonMobil. More specifically, liquid amine-based CO2 capture is an important and commercially practised method, but the costly infrastructure and operation prohibit its widespread implementation. Excitingly, LIS may provide a solution to a more economical carbon capture method using liquid amine. Second, motivated by the current gap of 47% in global water supply and demand, as well as environmental pressure to reduce the use of surfactants, I will examine new approaches to clean in collaboration with Procter & Gamble. The key idea is to induce dewetting of unwanted liquid droplets on solid surfaces using a thin film of formulation liquid, thus introducing wettability alteration more locally and using much reduced resources.

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