The Flex4fact project aims to develop an end-to-end ecosystem that takes a modular approach to enable flexible manufacturing in industry and create the conditions for the necessary energy transition in which all stakeholders can participate and benefit. Currently, complex process industries and the segment of mixed clusters and distributed renewable energy flows are not covered. Indeed, at least three key elements of the Flex4Fact approach differ from current offerings: 1) enabling industrial flexibility through digital process twinning and machine learning techniques to address complex operational scenarios and exploit the full potential of the selected industrial cases; 2) the end-to-end approach of the Flex4Fact platform, covering the entire technology stack required to achieve the results; 3) a modular and multi-level approach that leverages flexible, hybrid architectures, open protocols, and standard interfaces to enable greater flexibility in the system itself and associated service offerings, remove barriers to entry for vendors in the value chain, and ensure data communication with existing IT legacy systems. As a digital enabler for flexible energy consumption, the Flex4Fact platform will meet the needs of companies of all sizes, including SMEs that are affected by rising energy prices and have less "financial muscle" to deploy a combination of IT, manufacturing, and energy solutions (93% of European companies have fewer than 10 employees and only 1 in 5 SMEs are highly digitized). The Flex4fact platform will also reduce the digital divide between North and Southern Europe, another crucial aspect for European competitiveness: in fact, it will be developed by a balanced European consortium in which critical technologies will be developed and implemented by several partners in five industrial contexts, from North to South in Europe.

RECOVER is a disruptive RIA proposal built upon the actual needs to solve the contamination of agro-fields with non-biodegradable agro-plastics as well as to improve municipal waste handling by decreasing drastically the packaging fraction going to unsustainable waste management routes. We intend to reach our ambitious objectives applying biotech solutions that will include symbiotic bioprocesses between previously reported high powered microorganisms through microbiotic systems vectored by several insect species. Indeed, one of the main innovations in our proposal is the combination of endogenous and exogenous microorganisms and their inoculation on insects. This will allow achieving higher levels of biodegradation and direct conversion (at the same time) of agri-food plastic wastes in insect by-products such as chitin, that can be converted in chitosan (high value as bioplastics raw materials and other interesting industrial applications due to anti-microbial activity) that will be used in active packaging, enhanced mulching films and biofertilizers applications. RECOVER will help providing novel biotechnological solutions applying microorganisms, enzymes and insects to degrade conventional plastic packaging and agricultural films waste streams but also result in new feedstocks for the bio-based industries. The process will be optimized and performed either ex-situ in composting reactors (preferred route for non-recyclable plastics from municipal solid waste or for agricultural films that can be collected easily) or in-situ in the case of bioremediating soil pollution, by e.g. mulching films, further contributing to the long-term removal of non-biodegradable polymers from the environment. In addition, RECOVER can solve the microplastics pollution at the level of both industrial composting and soil.

Only 31% of plastic is currently recycled and plastic packaging still have a deficient end of life. Thus, improvements are needed to provide cost effective solutions with high bio-based contents and suitable performances for demanding packaging applications, with a consumption of 19M ton/year, while still achieving compostability in mild conditions. Using sustainably sourced comonomers, additives and fillers to formulate novel PLA copolymers and compounds, the BIOnTOP project will deliver recyclable-by-design cost competitive packaging solutions that can be mechanically recycled, industrially/home composted or even suitable for anaerobic digestion. Moreover, the barrier properties of delivered bio-packaging trays, films and derived packaging, will be enhanced using removable protein-based coatings and a novel fatty acid grafting technology to decrease permeability and compete with fossil packaging. In the field of textile packaging , most used coatings are not bio-based and of different nature from the coated fibres, making material or organic recycling extremely difficult. New PLA coatings or fatty grafting will allow reprocessing without significant loss of properties. BIOnTOP packaging, based on >85% renewable resources, will be compatible with a broad range of packaging applications’ requirements but also multiple end of Life options. Our materials will be biodegradable in home composting conditions but also recyclable for multiple use secondary packaging. Based on new circular bioeconomy value chains, BIOnTOP will generate growth for EU bioplastics and end users’ industries in the food and personal care sectors with potential in many fields: BIOnTOP production is estimated to reach close to 9.6 Mton per year by 2030, overall leading to €40 M turnover and 170 new jobs. All in all, reducing the environmental footprint of plastics, our new bio-based packaging will have a significant positive social and environmental impact.

BioSupPBioSupPack goal is to deliver novel, cost-competitive and versatile bio-based packaging solutions based on PHA, that demonstrate high-performance for the packaging of food, cosmetics, homecare and beverage products as well as no environmental damage during & after their use, by means of: 1. Optimization of PHA based formulations based on significantly use of >85% w/w of renewable resources. 2. Upscale the different conversion processes as well as post-consumers waste sorting & recycling following advanced industry 4.0 approach. 3. Broad the range of rigid packaging applications by tailoring biobased materials & packaging properties through the optimization of the formulations in combination with plasma technology or grafted coatings. 4. Integrate plasma technology in 3 different points of the value chain(biomasss pre-treatment, packaging production & packaging waste pre-treatment) increasing: i)PHB production yield, ii)PHB purity, iii) packaging performance(high oxygen & water barrier) and iv effectiveness & yield of enzymatic recycling. 5. Demonstrate and increase recyclability through:i) setting up a real-time monitoring system for the selective separation of developed packaging after its use; ii) mechanical recycling of industrial scraps and selective enzymatic recycling of packaging waste as the best EoL, with the final recovery of carbon sources for feedstock fermentation. Thus, the new packaging is environmentally safe(sustainable and improved value from enzymatic recycling) and contributes to Circular Economy(CE). 6. Establish a new value chain including the development of logistics and management of both the brewery and packaging waste. Complying with the industry needs (cost/performance competitive vs. fossil-based non-biodegradable counterparts and legislative compliance),as well as with consumers´ awareness, BioSupPack will have a great impact on EU bioplastics & end users’ sectors, the biorefineries and biotechnology industries and on the society.