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Applied Sciences
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Applied Sciences
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Real-Time Compensation for Thermal Errors of the Milling Machine

Authors: Tsung-Chia Chen; Chia-Jung Chang; Jui-Pin Hung; Rong-Mao Lee; Cheng-Chi Wang;

Real-Time Compensation for Thermal Errors of the Milling Machine

Abstract

This paper is focused on developing a compensation module for reducing the thermal errors of a computer numerical control (CNC) milling machine. The thermal induced displacement variations of machine tools are a vital problem that causes positioning errors to be over than 65%. To achieve a high accuracy of machine tools, it is important to find the effective methods for reducing the thermal errors. To this end, this study first used 14 temperature sensors to examine the real temperature fields around the machine, from which four points with high sensitivity to temperature rise were selected as the major locations for creating the representative thermal model. With the model, the compensation system for controlling the displacement variation was developed. The proposed model has been applied to the milling machine. Current results show that the displacement variations on the x- and y-axes and the position error at the tool center were controlled within 20 µm when the compensation system was activated. The feasibility of the compensation system was successfully demonstrated in application on the milling operation.

Keywords

Technology, QH301-705.5, T, Physics, QC1-999, thermal modeling; thermal error compensation; machine tool, Engineering (General). Civil engineering (General), thermal modeling, Chemistry, machine tool, TA1-2040, Biology (General), thermal error compensation, QD1-999

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    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Top 10%
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
33
Top 10%
Top 10%
Top 10%
gold