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Research on WEDM Process Optimization for PCD Micro Milling Tool

Authors: Gao, C.; Zhan, Z.; Wang, S.; He, N.; Li, L.;

Research on WEDM Process Optimization for PCD Micro Milling Tool

Abstract

AbstractAn initial study on WEDM process optimization for PCD micro milling tool has been carried out. With a orthogonal design of roughing and finishing condition experiment of PCD, a largest difference of WEDM parameter is obtained to calculate the influence of those parameter on cutting speed for roughing operation and surface roughness Ra and metamorphic layer thickness for finishing operation. For roughing operation, peak current and voltage pulse width are the dominant WEDM parameters; while for finishing operation, Peak current, peak voltage are the largest influence of parameters on cutting speed. With WEDM optimized parameters, a quadrilateral PCD micro milling tool is fabricated with CTB002 PCD material. Tool edge radius is 6.7 m.

Related Organizations
Keywords

Design of experiment (DOE), Micro milling,, WEDM, Poly-crystalline diamond (PCD),, Micro tool,

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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    17
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Top 10%
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
17
Top 10%
Top 10%
Average
gold