
Among the various types of metallurgical equipment there are structures which are welded compounds of a cast base and additional elements produced by casting or any other means. Such structures are called cast-welded constructions. Besides new working properties such constructions appear to be more efficient and provide better durability as compared to the similar structures produced by other industrial means. Meanwhile the advantages of the technology are not used in full. One reason is low quality of the compound products caused by lack of proper preparation of the elements to be welded and poor quality of the welds themselves. In the article the methods of quality production and the maintenance of steel cast-welded constructions have been considered. A ladle of a blast-furnace slag car is used as the subject of investigation and further testing of the mentioned above technologies. The ladle is a cast product. Under operating conditions, the ladle undergoes mechanical and thermal load, which results in deformation of its sides that deflect inside. To prevent the deflection stiffening ribs are welded onto the outer surface of the ladle. However, there may be casting defects in the base metal that could reduce the durability of the welds. It has been proved that welds on the unprepared cast base of the steel product cannot guarantee the combination’s durability and reliability. To prevent the influence of the casting defects it has been recommended to cover the base metal with one more metal layer before welding the elements on. Two-layer surfacing provides best result as the first layer serves for the weld penetration of the casting defects since this layer has a significant share of base metal therefore it is less malleable; the second layer is necessary for making the layer viscous enough. The viscous layer ensures the absence of sharp transition from the deposited metal to the base metal and increases the crack resistance of the weld. In case the recommendations are followed, the high quality of steel cast-welded constructions and their longer service life can be ensured
Рассмотрены приемы качественного изготовления и ремонта стальных лито-сварных конструкций. Показаны преимущества комбинированных изделий и их недостатки, обусловленные структурой литого металла. Рассмотрено влияние дефектов сварного соединения на прочность конструкции. Даны рекомендации, обеспечивающие высокое качество сварного соединения и более длительный срок эксплуатации конструкций
Розглянуті прийоми якісного виготовлення і ремонту сталевих лито-зварних конструкцій. Показані переваги комбінованих виробів і їх недоліки, обумовлені структурою литого металу. Розглянутий вплив дефектів зварного з'єднання на міцність конструкції. Дані рекомендації, що забезпечують високу якість зварного з'єднання і більш тривалий термін експлуатації конструкцій
лито-зварна конструкція; вуглецеві сталі; зварне з'єднання; дефекти структури; міцність; якість; довговічність, лито-сварная конструкция; углеродистые стали; сварное соединение; дефекты структуры; прочность; качество; долговечность, cast-welded construction; carbon steels; welded combination; structure defects; durability; quality; longer service life
лито-зварна конструкція; вуглецеві сталі; зварне з'єднання; дефекти структури; міцність; якість; довговічність, лито-сварная конструкция; углеродистые стали; сварное соединение; дефекты структуры; прочность; качество; долговечность, cast-welded construction; carbon steels; welded combination; structure defects; durability; quality; longer service life
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