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DECEUNINCK

Country: Belgium
2 Projects, page 1 of 1
  • Funder: European Commission Project Code: 821136
    Overall Budget: 4,832,980 EURFunder Contribution: 4,832,980 EUR

    REMADYL aims at recycling so-called ‘old PVC’, i.e. PVC additivated with hazardous legacy substances (LS) such as low molecular weight phthalate plasticisers (mainly DEHP) and heavy metal based stabilisers (mainly lead). This ‘old PVC’ constitutes most of current hard (e.g. window frames, tubes) and soft (e.g. flooring or cables) PVC post-consumer waste. The presence of LS is a persistent barrier for PVC recycling as there are currently no economically viable solutions for their removal. To tackle this major challenge, REMADYL will develop a breakthrough single step continuous process based on extractive extrusion technology in combination with novel solvents and melt filtration, which has the potential of rejuvenating ‘old PVC’ into REACH compliant high purity PVC tuned towards the demands of various soft and hard PVC products at market competitive cost (ca €570/ton, CAPEX and OPEX included). The process also has potential for other plastics applications, e.g. removal of (halogenated) flame retardants. Using this process, REMADYL will demonstrate the circular use of PVC for window profiles and waterproofing sheets, providing a flagship example for the circular economy. The extracted phthalate plasticizers will be safely disposed (with energy valorisation) and the lead will be re-used in batteries. REMADYL will deliver a breakthrough support to the Circular Economy Package and resource efficiency targets for Europe as recovered PVC will reduce incineration and landfilling. Assuming we recycle 400kton/year of ‘old PVC’ waste within 5 years after REMADYL, this will result in a reduction of ca 800ktons CO2eq and 8ktons lead emissions. This also implies the creation of ca 800 new jobs and a turnover of ca €280million. Safety aspects will be studied, leading to best practices, standardisation input and policy recommendations. REMADYL consortium consists of 15 multidisciplinary partners, including 9 companies, and covers all expertise to maximise project impact.

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  • Funder: European Commission Project Code: 101003893
    Overall Budget: 9,032,620 EURFunder Contribution: 7,694,590 EUR

    CISUFLO aims to set up a systemic framework for circular and sustainable floor coverings (carpets, resilient floor coverings and laminates) and minimise the sector’s total environmental impact. Several challenges exist within flooring to make the transition to a circular economy: (i) complex value chain, varying from country to country; (ii) link to various sectors (construction & building, plastics, textiles & wood); (iii) products cover various raw materials, plus numerous additives; (iv) product lifetimes range from over 20 years (commercial flooring) to 3-4 days (event carpet). CISUFLO provides systemic innovations at the technical, information and socio-economic level and performs 6 pilots to demonstrate their feasibility and value (future flooring, sorting, separation, laminate, vinyl and textile flooring recycling). The basis for circularity is realising circular material streams. Therefore, we focus on the main flooring material streams: wood (laminates), PA (carpets) and PVC (resilient). We aim to realise circularisation via innovations that deliver value along the chain: (i) manufacturing flooring that is easier to remove, re-use, repair & recycle, as a competitive advantage to the manufacturer, and beneficial to several players along the value chain; (ii) integrated product information system enables sorting, but also offers extra functionalities for installation, cleaning and maintenance, and sustainability info for customer at purchasing phase. To engage a broader range of stakeholders and ensure uptake beyond the project we have established a Transition Support Group (TSG) with over 30 members covering technology providers, retailers and collectors. Assuming our impact reaches 30% of the market, CISUFLO will help to shift a turnover of ca. 5 billion to the circular economy, which will significantly help to secure ca 12.000 jobs in the sector and create additionally ca 2500 jobs in collection and recycling.

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