HELACS will be based on i) previous results of end of life aircraft management projects (such as PAMELA or AIMERE), ii) the review of recommendations and standards for aircraft disassembly and aircraft materials recycling (such as the developed for the Aircraft Fleet Recycling Association - AFRA) and iii) the experience and support of the biggest Maintenance, Repair and Overhaul (MRO) entity in Europe, Teruel Airport (PLATA), to implement a cost-competitive and energy efficient solution for dismantling and recycling Carbon Fibre Reinforced Polymer (CFRP) components. To do this, stakeholders of multiple areas of the aircraft designing, manufacturing and recycling value chain will collaborate during the project, through a Responsible Research and Innovation (RRI) approach. Thanks to this multiactor approach, HELACS will properly include the European Industry necessities when the current dismantling and recycling processes will be improved to properly manage CFRP components, now and in the future, by transferring innovative technologies and systems in two main pillars: • Flexible and Portable Robotic Platform with machine learning capabilities and dedicated tools for CFRP cutting and debonding • Recycling and valorisation technologies based on optimised pyrolysis processes for improving carbon fibre recycling yield and sizing formulation for improving carbon fibre functionalities During HELACS, these processes will be developed, validated and demonstrated in the Teruel airport facilities to improve the recyclability of CFRP components by 40%, increase workforce safety and satisfaction by 70%, allow the value retention of recycled carbon fibres by 85%, reduce the CO2 emissions by 50% and increase the profitability by 30%. Finally, the exploitation and dissemination of HELACS results will mobilise more than 30 € million and generate more than 750 new direct jobs by 2030 by transferring the new dismantling and recycling processes to the European Aeronautic value chain.
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FIBFAB project aims to industrialize and launch successfully the production of biodegradable and sustainable polylactic acid (PLA) based fabrics (wool/PLA and cotton/PLA) for the applications in casual (men and womenswear), protective and workwear clothing, and to overcome current limitations of PLA fibres as real alternative to current fabrics (wool and cotton with polyester fibres). Main FIBFAB project innovations are: - To obtain a final clothing product 100% bio-based and biodegradable that meets the mechanical and performance requirements of the textile sector - To improve the current poor thermal resistance of PLA fibres to meet the requirements in several clothing applications by adding additives to enhance the final PLA crystallinity. - To improve the extrusion process for PLA fibres and especially the mechanical spinning process -To introduce in the textile market yarns and fabrics produced from PLA fibres combined with cotton or wool.
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The project aims at the development of a new, bio-based, smart and completely recyclable composite material, obtained by fast and low energy consumption out-of-autoclave process. The matrix will be made by a new bio-based epoxy resin formulation filled by expanded graphite (EG), that will have a multiple role in the enhancement of both material and manufacturing process, providing smart-functions. A hybrid composite will be developed, by the use of hemp and recycled carbon fibers (rCFs), thus maximizing the environmental benefits with a life-cycle perspective. The hybridization will let to exploit the advantages offered by both fibers, minimizing the relevant drawbacks. The manufacturing process will consist in a low energy version of the prepreg compression moulding (PCM). Aeronautics and automotive field are the main sectors of interest.
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